INSTRUCTIONS

ConServ 100 FLEXIBLE EPOXY CONSOLIDANT is a non-structural, slow curing, low viscosity epoxy system designed for saturating and encapsulating wood decay, or priming damaged areas.  The properties are ideally suited for consolidating and stabilizing pockets of wood decay, checks, fissures and other surface imperfections likely to sustain damage due to exposure, infestation or minor charring from fire damage.  Applications include end grain, window and door sills, sash, jambs, trim, siding, porch elements, stairs, framing, and log and timber elements.  Use as a stabilizing primer for ConServ 200 Flexible Epoxy Patch.

NOTICE:  Labels and literature are color coded to ensure proper identification of the components.   Please take time to acquaint yourself with all labels, instructions and precautions before mixing.  View instructional videos at www.conservepoxy.com.  Due to the variety of uses, methods of application and types of conditions, the results of this product cannot be anticipated.  No warranty is written or implied.

WOOD PREPARATION involves removing most of the loose and soft decay down to good wood prior to the application of the epoxy consolidant.  If serious decay exists and if possible, drill 1/8" to 3/8" holes close together in the decay zone to provide for better penetration.  Wood to be consolidated should be clean and dry with a moisture content below 20%.

MIXING EPOXY is easily done by pouring the contents of bottle B (curing agent) into container A (epoxy resin).  Blend thoroughly for three minutes by hand using a thin stick or by using a power mixer.  If you intend to use less than a full container, break down components A and B into sets of equal parts and return A into metal containers and B into plastic bottles.  Or, combine a ratio of 3.75 parts of Resin A to 1 part Curing agent B by volume.  

CAUTION:   Resin (A) may crystallize in cool temperatures causing a white waxy substance to form on the bottom of the can.  This condition does not in any way alter or inhibit the effectiveness of your epoxy.  Dissolve by warming with a heat gun, hair dryer, or in a double boiler and mix gently until the material is clear.  Allow epoxy to regain normal room temperature before using.

APPLYING CONSOLIDANT should be done while temperatures range from 50º-90º F.  If possible, a void applying epoxy in direct sunlight or rain.  Apply epoxy by pouring, brushing or squirting into affected areas.  Squeeze bottles work well to saturate areas like checks and fissures.  Mixed consolidant may be funneled back into the 100-1B narrow mouth bottle or a new bottle and capped with a spout for application by squirting or pouring.  Spraying recommended for professionals only.  Apply consolidant repeatedly until the wood glosses over and accepts no more epoxy.  Remember, the objective is to get deep penetration to encapsulate and stabilize any remaining decay.  Protect treated areas using poly wrapped or tented over work to keep materials warm and dry until epoxy has set.  Always protect surrounding unaffected areas from overspray or spills.

CURING:  ConServ 100 EPOXY CONSOLIDANT takes 3 to 5 days to cure completely at room temperature.  The epoxy has been designed to cure slowly for maximum penetration.  Heat will cause epoxy to cure faster.  Consolidant 100 needn't be cured before application of ConServ 200 patch since the ingredients are compatible.

CLEAN-UP AND STORAGE:   ConServ 100 epoxy consolidant has a one year shelf life when stored at room temperature in closed containers.  DO NOT allow epoxy to freeze.  Tools may be cleaned with dry paper towels before full cure.  White vinegar will soften cured epoxy on tools or equipment if allowed to soak for an extended period of time.  Acetone also softens the epoxy, which can then be easily removed.  Methylene chloride will work but should be avoided if at all possible due to its toxicity.  Deposit paper towels and containers in plastic bag and discard with trash for incineration.

EPOXY SAFETY is a function of common sense and good housekeeping.  Wear disposable nitrile or rubber gloves, eye protection, and old clothing.  Don't get epoxy on your skin or clothes.  Work with good ventilation.